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Technology Used


Presently the technology used in our organization is one of most sophisticated and technically advanced in terms of "Small", "Big" & "Smart" machines.

"Small" - machine with technology which make them so compact that they require less floor space area but are capable of doing job much bigger in size.

"Big" - in terms of precision , these machines are capable of achieving i.e. the machine are using technology which enhance there capability to that extent that can achieve very tight tolerance on the job.

"Smart" - machine using the technology which make them that capable that once the programmed for machining is given to the machine they themselves assign the machining parameter to the machine and perform the job in most optimize methods reducing the time of machining, cost in tooling and eliminating human error.


3 AXIS CMM X Axis - 2000mm

(3 AXIS CMM X Axis - 2000mm) Y axis - 1500 mm & Z axis - 1200 mm
           
 

CNC GEAR HOB BING MACHINE

(CNC GEAR HOB BING MACHINE) MAKE : M/S HOFLER, GERMANY
MAKE : M/S HOFLER, GERMANY
MODEL : 800L
WORKING GEAR DIA : 900 MM MAX
           
     

CNC GEAR GRINDING MACHINE

(CNC GEAR GRINDING MACHINE) MAKE : M/S HOFLER, GERMANY
CONTROLLER : SIEMENS 840 D
MODEL : 800L
WORKING GEAR DIA : 900 MM MAX
           
 

CNC VERTICAL TURNING CENTRE WITH MILLING

(CNC VERTICAL TURNING CENTRE WITH MILLING) MAKE : M/S HONOR SIEKI, TAIWAN
CONTROLLER : FANUC
MODEL : TVL 160CM
WORKING SWING : 2000 MM MAX
WORKING HEIGHT : 1350 MM MAX.
           
     

V1560

(V1560) MAKE : M/S COSMOS, INDIA
CONTROLLER : SIEMENS 802 D
MODEL : V1560
WORKING GRINDING AREA : 1500 x 600 MM
WORKING WEIGHT ON TABLE: 1000 KG MAX.
           
 

CNC Universal Cylindrical Grinder - CTC - 3000 mm

(CNC Universal Cylindrical Grinder - CTC - 3000 mm) CNC Universal Cylindrical Grinder - CTC - 3000 mm
           
     

HORIZONTAL MACHINING CENTRE (5 AXIS)

(HORIZONTAL MACHINING CENTRE (5 AXIS))
CONTROLLER SIEMENS FEMCO, TAIWAN 2
TABLE SIZE 1440X1600MM
TRAVEL 2000X1800X1700MM
JOB CAPACITY 6300KG
           
 

CNC MACHINING CENTER DMU100 (6 AXIS)

(CNC MACHINING CENTER DMU100 (6 AXIS))
CONTROLLER HEIDENHAIN TNC 530 3D DMG 1
TABLE SIZE 1500X800MM
TRAVEL 1250X710X710
JOB CAPACITY 500KG
           
     

CNC MACHINING CENTER DMU60 (5 AXIS)

(CNC MACHINING CENTER DMU60 (5 AXIS))
CONTROLLER HEIDENHAIN TNC 530 3D DMG 1
TABLE SIZE 1000X600MM
TRAVEL 730X560X560
JOB CAPACITY 750KG
           
 

HORIZONTAL MACHINING CENTRE (4 AXIS,2 PALLETS)

(HORIZONTAL MACHINING CENTRE (4 AXIS,2 PALLETS))
CONTROLLER FAGOR- 8050MC MAZAK,
JAPAN
1
TABLE SIZE 800X800MM
TRAVEL 1100X1070X800MM
JOB CAPACITY 1500KG
           
     

VMC 1050 (4 AXIS)

(VMC 1050 (4 AXIS))
CONTROLLER SIEMENS -810D JYOTI 1
TABLE SIZE 1200X530MM
TRAVEL 1020X510X510 MM
JOB CAPACITY 800KG
           
 

VMC 850 (4 AXIS)

(VMC 850 (4 AXIS))
CONTROLLER SIEMENS -810D JYOTI 1
TABLE SIZE 1000X536MM
TRAVEL 820X510X510MM
JOB CAPACITY 500KG
           
     

VMC 500V (4 AXIS)

(VMC 500V (4 AXIS))
CONTROLLER SIEMENS -810D JYOTI 1
TABLE SIZE 800X500MM
TRAVEL 600X400X160MM
JOB CAPACITY 300KG
           
 

TOOL ROOM MILL (4 AXIS)

(TOOL ROOM MILL (4 AXIS))
CONTROLLER HAAS IMS HAAS 1
TABLE SIZE 1213X267MM
TRAVEL 762X305X406MM
JOB CAPACITY 150KG
           
     

CNC TURNING, LD-45

(VMC 1050 (4 AXIS))
CONTROLLER Siemens 810 D L&L,
TAIWAN
1
SWING DIA. 1120MM
TRAVEL 650X3000MM
   
           
 

CNC TURNING, CTX 310 ECO SERIES

(CNC TURNING, CTX 310 ECO SERIES)
CONTROLLER Siemens 810 D

Deckal Maho, Germany

1
SWING DIA.

330MM

TRAVEL 160X450MM
   
           
     

CNC TURNING , CKE6780

(CNC TURNING , CKE6780)
CONTROLLER SIEMENS DMTG,
CHINA
1
SWING DIA. 800MM
TRAVEL 400X2735MM
   
           
 

CNC TURNING , CKE6166Z

(CNC TURNING , CKE6166Z)
CONTROLLER SIEMENS DMTG, CHINA 1
SWING DIA 660MM
TRAVEL 330X930MM
   
           
     

CNC TURNING , DX-200

(CNC TURNING , DX-200)
CONTROLLER SIEMENS JYOTI, INDIA 1
TABLE SIZE 400MM
TRAVEL 200X450MM
   
           
 

CNC TURNING , DX-250

(CNC TURNING , DX-250)
CONTROLLER SIEMENS JYOTI, INDIA 1
SWING DIA 500MM
TRAVEL 250X600MM
   
           
     
     
     

CNC EDM - SPRINT CUT

(CNC EDM - SPRINT CUT)
CONTROLLER OSCAR OSCAR, TAIWAN 1
TABLE SIZE 460X300MM
TRAVEL 400X300X300MM
JOB CAPACITY 500KG
           
 

CNC Vertical Moving Column Machine

(CNC Vertical Moving Column  Machine)
CONTROLLER SIEMENS
TABLE SIZE 2800 x 800 MM
TRAVEL 2480 X 800 X 800 MM
   
           
     

CNC WEDM - ULTRA CUT

(CNC WEDM - ULTRA CUT)
CONTROLLER ELECTRONICA ELECTRONICA 1
TABLE SIZE 650X450MM
TRAVEL 400X250X300MM
JOB CAPACITY 200KG
           
 

CNC Turnmill Dx 350

(CNC Turnmill  Dx 350)
       
   
   
   
           
     

MEASURING EQUIPMENTS

   
     

OPTICAL PROFILE PROJECTOR

(OPTICAL PROFILE PROJECTOR)
       
   
   
   
           
 

MICROSCOPE

(MICROSCOPE)
       
   
   
   
           
     

HARDNESS TESTER

(HARDNESS TESTER)
       
   
   
   
           
 

HEIGHT MASTER

(HEIGHT MASTER)
       
   
   
   
           
     
     

Conventional Machine


Installed Conventional Machine Details

           
Machine Name Model /Make
Working table Details in MM
X-Axis Y-Axis Z-Axis  
Remarks
           
Jig Boring Machine M/s Mikromet 710 400 850 With optical scale having least count of 0.001 mm
RotaryTable of 500 mm dia with optical scale of least count 01 seconds
Tilting Rotary Table with optical scale having least count of 01 seconds
           


               
Machine Name Model Spindle
Dia (mm)
Make
Working table Details in MM
X-Axis Y-Axis Z-Axis  
Remarks
               
Horizantal Boring Machine BFT-100/3 100 M/s Union 1200 1100 1700  
Horizantal Boring Machine BFT-80/2 80 M/s WMW 1600 1100 2200  
Horizantal Boring Machine BFT-80/2 80 M/s WMW 1000 900 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-80/3 80 M/s Union 1000 1000 1600  
Horizantal Boring Machine BFT-70 70 M/s Union 800 750 1200  
Horizantal Boring Machine BFT-63 63 M/s Union 800 750 1200  
               


           
Machine Name Model /Make
Working table Details in MM
X-Axis Y-Axis/Swing
Overbed
Z-Axis  
Remarks
           
Heavy Duty Turning Centre M/s BECO 470 700 5000 With grinding attachment
Heavy Duty Turning Centre M/s UMT 760 920 5500 With taper turning attachment
Heavy Duty Turning Centre M/s UMT 1200 1000 2000 With taper turning attachment
Heavy Duty Turning Centre M/s Swift 600 760 3000  
Heavy Duty Turning Centre M/s DMTG, 600 700 2000  
Turning Centre BJ 1640 / M/s Baoji 470 400 1500  
Turning Centre M/s Pinnacho 300 300 1000  
Turning Centre M/s Kirloskar 300 250 800  
Turning Centre M/s DMTG, 300 300 1000  
VERTICAL Lathe M/s Berthiez   1200 500  
           


           
Machine Name Model /Make
Working table Details in MM
X-Axis Y-Axis Z-Axis  
Remarks
           
Universal Cylindrical Grinder M/s WMW 800 300   With Internal attachment, hydraulic control
Universal Cylindrical Grinder M/s Hi-Life 800 300   With Internal attachment, hydraulic control
Universal Cylindrical Grinder M/s Hi-Life 550 300   With Internal attachment, hydraulic control
Surface Grinder PACGRIND 1000 400   Hydraullic Control
Surface Grinder M/s Praga 630 240 280 Hydraullic Control
Surface Grinder   500 200 200 Hydraullic Control
Vibro Grinding Machine M/s Finsol   300 lit    
           


           
Machine Name Model /Make
Working table Details in MM
X-Axis Y-Axis Z-Axis  
Remarks
           
Turret Milling Machine Manford 590 300 400 With DRO
Turret Milling Machine PACMILL 725 400 400 With DRO
Turret Milling Machine PACMILL 590 300 400 With DRO
Turret Milling Machine PACMILL 590 300 400 With DRO
Turret Milling Machine Comet 590 300 400  
Turret Milling Machine Golden Mill 590 300 400  
Heavy Duty Milling Machine PACMILL 750 400 400 With DRO
Planner cum Milling Machine M/s NPM 4600 1200 1200  
           


           
Machine Name Model /Make
Working table Details in MM
X-Axis Y-Axis Z-Axis  
Remarks
           
Hydraullic Press 150 T 1500 300 400 With Sliding table
Hydraullic Press 150 T 1000 400 400  
Power Press 12 T   300 400  
Thread Rolling M/c     300 400 50 T capacity for threading upto 140 dia.
Thread Rolling M/c WMW   300 400 15 T capacity for threading upto 40 mm dia.
Shaper (Hydraullic)   400 mm Stroke Length  
Slotter   400 mm Stroke Length  
Radial Drill M/c M/s RMW Upto 50 mm Drill  
Lapping Machine M/s Speedfam 600 mm Dia.  
Band Saw   Up to Dia 500 mm Hydraullic
Band Saw M/s Bomar Up to Dia 250 mm Hydraullic
EDM SY-EM, M/s MMT 250 150 200 02 nos.
           

Installed Welding Machine Details :

             
Machine Name Model Year of Installation Make Remarks
             
MIG Welding Machine Trans Synergic 4000 2010 M/s Fronius, Australia 01 nos.
MIG Welding Machine Zuper ARC 400 2009 M/s L&T 02 nos.
MIG Welding Machine MR-400 2005 M/s Weld Tech 09 nos.
             

Utilities Machine Details :

             
Machine Name Model Year of Installation Make Remarks
             
Silent Genset 180 KVA 2009 M/s Cummins 02 nos.
Silent Genset 125 KVA 2007 M/s Kirloshker  
Genset 125 KVA 2000 M/s Cummins  
Genset 82.5 KVA 2000 M/s Kirloshker  
Genset 63.5 KVA 2000 M/s Kirloshker Air Cooled
Air Compressor with Drier 111 cfm 2009 M/s Kaser, Germany Silent Screw Type
Air Compressor with Drier 20 cfm 2004 M/s Elgi  
Air Compressor 20 cfm 2000 M/s Elgi 03 nos.
UPS 2* 60 KVA + 1*120 KVA 2007 & 2009 M/s Emersons With Power Backup of 30 min.
Hydra 8 T & 12 T 2005 & 2009 M/s Escorts  
Forklift   2008 M/s Voltas  
Hoist 7 ton-02 nos., 5 ton-03 nos, 2 ton-4 nos.   M/s Indef, M/s Kerpo Electric & Manual with Gantry
             

Utilities Machine Details at Unit II :

             
Machine Name Model Year of Installation Make Remarks
             
Silent Genset 180 KVA 2011 M/s Cummins 03 nos.
Silent Genset 125 KVA 2011 M/s Cummins 01 nos.
Air Compressor with Drier 111 cfm 2011 M/s Kaser, Germany Silent Screw Type
Air Compressor with Drier 138 cfm 2011 M/s Elgi  
UPS 4*120 KVA 2011 M/s APC With Power Backup of 30 min.
Hydra 12 T 2011 M/s JCB Silent Screw Type
Forklift   2011 M/s Voltas  
Hoist 10 ton-01 nos., 3 ton-01 2008 M/s Indef, Electric & Manual with Gantry